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Horizontal graphite vacuum furnace assists in high-temperature sintering of silicon carbide at a company in Taizhou, Zhejiang Province.

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  1. Client Introductionm0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Client Name: A company in Taizhou, Zhejiang Province (Advanced ceramics and powder metallurgy professional manufacturer)m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Industry: Special ceramics, powder metallurgy, carbon and graphite productsm0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Core Needs: To achieve high-density sintering of silicon carbide (SiC) ceramic products in a high-temperature vacuum environment, while simultaneously meeting the vacuum heat treatment requirements of various materials such as refractory metal compounds, carbon and graphite products, and ceramic materials.m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
This company, located in Taizhou,
Zhejiang Province, has long been engaged in the research and development and production of silicon carbide bulletproof ceramics, silicon carbide sealing components, silicon carbide heat exchange tubes, and powder metallurgy refractory metal products. The silicon carbide sintering process requires a furnace temperature of over 1700℃, and must be conducted in a high vacuum or protective atmosphere to prevent oxidation and promote grain growth and densification. Traditional molybdenum wire furnaces or resistance furnaces are difficult to stably reach 1800℃ and operate long-term. The client needs a large-scale graphite vacuum sintering furnace capable of handling large-sized workpieces, featuring convenient double-door loading and unloading, and capable of long-term stable operation under high-temperature vacuum.m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
2. Equipment Introductionm0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Equipment Name: Graphite Vacuum Furnace (Horizontal Double-Door Structure)m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Model: PT-VS1800-936CWDm0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Operating Temperature: ≤1800℃ (Common Sintering Temperature: 1600~1750℃)m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Furnace Structure: Horizontal steel structure furnace body, sturdy and durable, stable thermal fieldm0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Furnace Door Type: Double-door opening on both sides – front and rear or left and right double-door design, combined with material carts, to realize assembly line operation of workpieces being loaded from one end and removed from the other end, greatly improving loading and unloading efficiencym0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Heating Element: High-purity graphite heating element (plate/rod/cylindrical), high temperature resistant, rapid heatingm0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Insulation Layer: Multi-layer graphite felt + carbon fiber composite hard felt, low heat loss, low surface temperaturem0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Vacuum System: Mechanical pump + Roots pump/diffusion pump combination, ultimate vacuum degree can reach 5×10⁻³ Pa (depending on configuration)m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Water Cooling System: The furnace shell, electrodes, vacuum flanges, etc., are all equipped with water-cooled jackets to ensure long-term stability of the seals and furnace body at high temperatures.m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Electrical Control: PLC + touch screen, PID programmable temperature control, capable of storing multiple sintering curves, multiple alarms for over-temperature, water shortage, and under-voltage.m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Material Cart System: Electric or manual material carts, working with double doors, for convenient and safe loading and unloading, capable of carrying heavy workpieces.m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Safety Features: Furnace pressure interlock, hydrogen/atmosphere safety interlock (e.g., process gas supply), water pressure undercurrent protection, overcurrent protection.m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
This horizontal graphite vacuum furnace is designed for high-volume, high-temperature vacuum sintering of silicon carbide, carbon/carbon composites, graphite products, and refractory metal compounds. The double-door + material cart configuration allows it to be integrated into semi-continuous production lines, significantly improving production efficiency.
m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
 
Silicon carbide sintering furnacem0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
 
3. Equipment Applicationm0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Specific Process: Silicon Carbide (SiC) Sintering (Pressureless Sintering/Reaction Sintering)m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Also Applicable to:m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Refractory metal compound powder metallurgy materials (e.g., tungsten carbide WC, titanium carbide TiC, zirconium diboride ZrB₂).m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Carbon and graphite products (graphite crucibles, graphite electrodes, carbon/carbon composites).m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Vacuum/atmosphere sintering of ceramic materials (silicon nitride Si₃N₄, alumina Al₂O₃, zirconium oxide ZrO₂, etc.).m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Silicon Carbide Sintering Mechanism: Under high-temperature vacuum or inert atmosphere, SiC particles achieve densification through solid-phase diffusion or liquid-phase assistance (addition of B, C, etc.), obtaining ceramic products with near-theoretical density.
m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
4. Customer Feedbackm0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
"We chose this horizontal graphite vacuum furnace primarily because of its sintering capacity of 1800℃ and its double-door material cart design. With the significant increase in ceramic density, the performance has improved dramatically. What our workshop workers appreciate most is the double-door design—the green blanks are pushed in from the left side and pulled out from the right after sintering, completely avoiding interference with the loading and unloading areas. The furnace door seals very well, and it only takes 20 minutes to reach a vacuum of 10⁻² Pa. Overall maintenance costs are low. The water-cooling system is also well-designed, keeping the furnace exterior temperature below 45℃, ensuring safety and energy efficiency. This furnace is already our main sintering equipment, and we will be importing more of the same model in the future."m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
 
— A company in Taizhou, Zhejiangm0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
m0TMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac